Our AI-powered automated inspection system is designed to simultaneously detect dirt, scratches, and dents on bottles. These bottles, containing high-value products, must be flawless to maintain their luxury appeal. Our system ensures that each bottle is free from defects, providing a premium experience for end-users.

Benefits:

• Enhanced Inspection Speed: Our system triples the inspection speed on packing lines, significantly increasing operational efficiency.
• Error-Free Automation: By eliminating the need for manual intervention, we reduce the risk of human errors, ensuring consistent and reliable quality control.

Overcoming Challenges in Bottle Tip Inspection:

• Transparent Top & Matte Bottom Distinction: One of the key challenges was differentiating between the transparent top and matte bottom of the bottles, ensuring that the unique design elements were not mistakenly flagged as defects.
• Solution: Our AI system was specifically trained to recognize and account for these design variations. By incorporating advanced image processing techniques, the system distinguishes between normal design features and actual defects, ensuring accurate Pass/Fail assessments without false positives.

Proposed Components:

• AI Software: Intelligent software that streamlines defect detection and analysis for precise results.
• Allied Vision Cameras: High-performance cameras that capture detailed, high-resolution images for accurate inspection.
• Schneider-Kreuznach Lens: Premium lenses that provide sharp, clear imaging to detect even the smallest defects.
• Smart Vision Lights & Controllers: Advanced lighting and control systems designed to ensure optimal illumination for every inspection scenario.