Why SVS-VISTEK is The Top Choice for Precision Manufacturing Industries
18/09/2024

SVS-VISTEK cameras are an excellent choice for industries that require clear, high-quality images and reliable performance. These cameras stand out in precision manufacturing due to their exceptional accuracy and high-resolution capabilities. Equipped with the latest sensors, SVS-VISTEK cameras deliver ultra-high megapixel resolution, enabling detailed inspections and precise measurements. This clarity is crucial for detecting even the smallest defects in materials, components, and finished products.

The SVS-VISTEK SHR series is designed with advanced features, such as global shutters and high-quality CMOS sensors, which minimize noise and prevent motion blur. This ensures that the captured images are crisp and clear, making it easier to identify flaws that could affect product quality.

Additionally, the SHR series cameras offer ultra-fast data transfer interfaces like CXP12 and 50GigE, supporting rapid processing of high-resolution images. This capability is essential in high-speed manufacturing environments where quick data transfer and processing are vital for maintaining production efficiency and stringent quality control.

With features like automatic shading correction, pixel correction, and programmable I/O interfaces, SVS-VISTEK cameras are highly adaptable and can be easily integrated into various systems and applications. Whether used in electronics inspection, pharmaceutical packaging, or automotive manufacturing, these cameras provide reliable and precise imaging solutions, helping companies maintain the highest standards of quality and safety.

 

The Best Features 

SVS-VISTEK HR / SHR GigE

  • Resolution: Delivers high-resolution images with large pixels for clear details
  • Shading Correction: Automatically adjusts for even lighting across the image
  • Pixel Correction: Fixes imperfections automatically or manually
  • Color Depth: Up to 16-bit for detailed color accuracy
  • Dynamic Range: Up to 82 dB for capturing a wide range of brightness levels
  • Noise Level: Very low, providing clearer images
  • LED Strobe Controller: Built-in, supports consistent lighting
  • Lens Mount: M72, adaptable to various lenses
  • I/O Interface: Includes SafeTrigger and programmable functions for flexibility
  • 10 GigE Interface: Transfers data at up to 1.1 GB/s, allowing for fast image processing without needing extra equipment. One of the significant advantages of the GigE interface is its ability to support cable lengths extending over 10 meters without any loss in data transmission, making it ideal for applications where long-distance connectivity is needed.

SVS-VISTEK HR / SHR Camera Link

  • Shutter Type: Global Shutter for clear, sharp images without motion blur
  • Sensor Type: High-quality CMOS sensor with minimal noise
  • Frame Rate: 7 frames per second for smooth image capture
  • Tap Balancing: Ensures uniform image quality across the frame
  • Lens Shading Correction: Customizable to match specific lens characteristics
  • Pixel Correction: Customizable to fix any pixel imperfections
  • LED Strobe Controller: Built-in, controls lighting for better image quality
  • Lens Mount: 72mm, compatible with various lenses
  • I/O Interface: Includes SafeTrigger and programmable functions for integration into different systems
  • Camera Link Features: Allows high-speed data transmission. Making it more suitable for applications that require high-speed image capture and real-time processing. 

Both interfaces provide robust solutions for precision manufacturing, but the choice between GigE and Camera Link depends on the specific requirements of the application, such as data transmission speed and cable length needs.

HR25 Series

  • Resolution: Up to 25 megapixels
  • Pixel Size: 2.74 µm
  • Frame Rate: Up to 15 frames per second (fps) at full resolution
  • Sensor Type: CMOS with global shutter, ensuring sharp images without motion blur
  • Interface: USB 3.0 or GigE Vision, offering flexibility for different system requirements
  • Applications: Ideal for high-resolution inspections in precision engineering, including semiconductor manufacturing, electronics inspection, and quality control processes.

HR65 Series

  • Resolution: 65 megapixels
  • Pixel Size: 3.2 µm
  • Frame Rate: Up to 6.5 fps at full resolution
  • Sensor Type: CMOS with global shutter for precise, high-quality imaging
  • Interface: CoaXPress (CXP-12) or Camera Link, providing high-speed data transfer capabilities essential for demanding industrial environments
  • Applications: Perfect for detailed inspections in industries like semiconductor manufacturing, where capturing intricate details is critical for ensuring product quality and reliability.

SHR 661 (127MP)

  • Resolution: 127 megapixels
  • Pixel Size: 3.45 µm
  • Frame Rate: Up to 3 fps at full resolution
  • Sensor Type: CMOS with global shutter, delivering high-resolution images with minimal noise
  • Interface: Camera Link (Deca) or CoaXPress (CXP-12), supporting fast and efficient data transfer for high-resolution imaging
  • Applications: Ideal for large-scale inspections and precision tasks in semiconductor manufacturing, where detecting microscopic flaws is essential for quality assurance.

FXO991/992 (SWIR Sensors)

  • Resolution: 1280 x 1024 pixels
  • Pixel Size: 12 µm
  • Wavelength Range: 900 to 1700 nm (SWIR), allowing for imaging beyond the visible spectrum
  • Frame Rate: Up to 100 fps at full resolution
  • Sensor Type: InGaAs sensor for Short-Wave Infrared (SWIR) applications
  • Interface: Camera Link or GigE Vision, providing versatile connectivity options
  • Applications: Specifically designed for SWIR imaging, ideal for inspecting silicon wafers, detecting defects in semiconductor materials, and other applications requiring imaging beyond the visible spectrum.

 

The Advantages for You

Clear and Sharp Images: 

With global shutter technology and high-resolution capabilities, these cameras capture clear, detailed images without motion blur. This precision is crucial for detecting even the tiniest defects, especially in fields like semiconductor manufacturing where every detail matters.

Fast Data Transfer: 

The 10 GigE interface enables fast data transfer, letting you process high-resolution images quickly. For even faster performance, the CXP12 (CoaXPress 12) interface supports up to 12.5 Gbps per channel, perfect for high-speed production lines. The 50GigE interface takes it a step further with speeds up to 50 Gbps, ideal for real-time quality checks and fast automation processes.

Flexible Integration: 

These cameras come with customizable settings for shading and pixel correction, plus versatile I/O interfaces. This flexibility allows easy integration into various systems, making them suitable for robotics, food and beverage inspection, electronics manufacturing, and more.

Reliable Performance: 

Designed to endure tough conditions, these cameras offer consistent performance and high durability. They work reliably even in challenging environments, minimizing downtime and maintaining high-quality output.

Enhanced Quality Control: 

Automatic pixel and shading correction keep image quality high, reducing errors and improving inspection efficiency. These features ensure that every image is accurate and consistent, which is essential for maintaining high standards in precision engineering.

Enhanced Imaging with SWIR Sensors :

  1. Superior Imaging: SWIR (Short-Wave Infrared) sensors capture clear images in low-light or obscured conditions, where visible light sensors might struggle.
  2. Material Analysis: Ideal for inspecting materials that are hard to analyze with traditional methods, revealing defects or variations not visible in visible light.
  3. Thermal Sensitivity: Effective for temperature measurement and monitoring, crucial for processes where precise temperature control is important.

 

The Impactful Applications in Many Industries

Manufacturing

In precision manufacturing, the SHR series cameras are used to inspect surfaces and find defects. In the aerospace industry, for instance, these cameras check aircraft parts for tiny cracks or other flaws that could affect safety.

Food and Beverage Quality Inspection

These cameras help ensure packaging and labeling are correct in the food and beverage industry. They can check that labels are placed properly and are readable on every product, ensuring consumers get accurate information.

Robotics and Automation

In robotics, the SHR series cameras help with tasks like bin picking and assembly. In a warehouse, these cameras guide robots to pick and sort items accurately, making the order process faster and more reliable.

Electronics Manufacturing

These cameras are key in inspecting circuit boards and electronic components. They can spot tiny issues, like misaligned parts, that could cause problems later, ensuring the final product works as it should.

Automotive

In the automotive industry, the SHR series cameras inspect engine parts, welds, and assembly lines. They can find defects in welds that might make a vehicle less safe, ensuring only the best vehicles reach the market.

Pharmaceuticals

In the pharmaceutical industry, these cameras inspect the packaging to ensure products are sealed properly and free from contamination. For instance, they make sure blister packs are sealed tightly, which is essential for keeping medicines effective.

 

Final Takeaways

Summary of Benefits and Uses: The SVS-VISTEK SHR series is known for its sharp images, fast data transfer, and small but tough design. These features, along with real-world applications, make it a great choice for industries needing reliable and precise imaging tools.

Final Thoughts:  For companies looking to improve their inspection processes and maintain high quality, the SHR series offers the advanced technology needed to get the job done right. By using these cameras, you can avoid costly mistakes and ensure that every product meets strict quality standards. Visit JM Vistec System to learn more about this innovative technology.